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Introduction to Steel Castings

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Steel casting is a kind of process which involves casting of various types of steel. Steel castings are mainly used when cast irons can't provide enough strength and stun resistance. Hydroelectric turbine wheels, forging presses, gears, railroad truck frames, valve bodies, pump castings, mining machinery, marine equipment and engine castings are some of the example of high level steel castings.

Steel Castings are mainly categorized into two groups as Carbon Steels and Alloy Steels:

Carbon steel is one with main alloying constituent is Carbon. The American Iron and Steel Institute (AISI) defines carbon steel as: "Steel is considered to be carbon steel when no minimum content is specified or required for chromium, cobalt, columbium, molybdenum, nickel, titanium, tungsten, vanadium or zirconium, or any other element to be added to obtain a desired alloying effect; when the specified minimum for copper does not exceed 0.40 percent; or when the maximum content specified for any of the following elements does not exceed the percentages noted: manganese 1.65, silicon 0.60, copper 0.60."

The term "carbon steel" may also be used in reference to steel which is not stainless steel; in this use carbon steel may include alloy steels. Steel with a low carbon content has properties similar to iron. As the carbon content rises, the metal becomes harder and stronger but less ductile and more difficult to weld. In general, higher carbon content lowers the melting point and its temperature resistance. Carbon content influences the yield strength of steel because carbon atoms fit into the interstitial crystalline lattice sites of the body-centered cubic (BCC) arrangement of the iron atoms. The interstitial carbon reduces the mobility of dislocations, which in turn has a hardening effect on the iron. To get dislocations to move, a high enough stress level must be applied in order for the dislocations to "break away". This is because the interstitial carbon atoms cause some of the iron BCC lattice cells to distort.
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