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How to Install Mountain Bike Forks

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    Removing The Fork

    • 1). Loosen the binder bolts on the stem and headset cap. Remove the stem from the steerer tube.

    • 2). Remove the front wheel from the fork. If the fork is set up for a disk-brake system, remove the brake from the bracket. If it is set up for in-line brakes, remove the brake arms from the posts.

    • 3). Pull the fork out of the head-tube.

    • 4). Use a crown-race remover to remove the headset race from the crown of the fork. Set it aside.

    • 5). If you are installing a new headset with the new fork, use a headset cup remover to detach the headset cups from the head-tube.

    Installing The Fork

    • 1). Use a crown-race setter to attach the headset race to the new fork.

    • 2). If installing a new headset, use a headset cup setter to attach the new headset cups to the head-tube.

    • 3). Measure the new fork against the old one, and cut the steerer-tube to the appropriate height. If you leave more height, you must use more headset spacers. Attach the star-nut with a star-nut setter and hammer.

    • 4). Slide the new fork into the head-tube with any necessary headset bearings in place.

    • 5). Slide any necessary spacers onto the steerer tube beneath or above the stem. Tighten the stem compression bolts and headset cap.

    • 6). Attach the wheel to the fork dropouts. If your new fork uses a disk brake caliper, install it to the correct mounting bracket. If using in-line brakes, attach them to the correct brake-arm posts and adjust them for the height of the rim.

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